I just change the oil regularly and put in the predescribed qty. Chances are that the prior owner pretty well stripped the case threads. He put an smaller insert in the Oil Drain Plug Hole which fell out after one turn past hand tight 2. Page 27: Service Work (As Additional Order) Yup. With more riding! We carry solvent traps, AR 15 parts, tactical gear and more! How do i get the bolt out?? filter bolt/plug prematurely fails under repetitive use. I'll have to borrow an impact wrench, but I'll definitely try it. Main work – Check the oil level in the oil tank. $31.99 $ 31. I never use this bolt anyways and its gonna drive me mad. Maybe that will catch the threads. Beta drain plug replacement kit 4t 2016 leaking oil pan bolt magic oil drain plug mine is a caterpillar oil drain valves How To Fix Stripped Drain Plug On 2016 Ktm 350 Sxf Tech Help Race Motocross Forums Message Boards Vital MxStripped Oil Drain Plug On Ktm520 Adventure Rider2018 Ktm 150sx Gear Oil Drain Plug… Read More » I have a similar problem on my Husky TC450. I just change the oil regularly and put in the predescribed qty. 99. 5.0 out of 5 stars 1. Make the service entry in KTM DEALER.NET and in the service record. the stripped hole without any drilling and use a SAE bolt as a replacement. Pay no mind to all these know it all fogies. What you need to do is this. 4.2 out of 5 stars 19. 2 Clean the Remaining Threads Once you have removed the bolt, use a clean rag, some compressed air, and penetrating oil to cleanse the remaining threads. I had the same thing happen on my 97 360. I'm an idiot, and it was even easy for me! Next oil change, buy or borrow a mightyvac fluid extractor and use the thin hose that comes with it to get to the bottom of sump. When you shake the sand out of your vagina and start thinking correctly you might consider how fucked up it is to have to epoxy/JB weld a 3 year old motor. Jetting For XR70R at High Elevation 8000+, Looking for Husqvarna 94 WXR 360 two stroke service manual. What are you guys doing on the stripped drain plugs? Bring the bike here and we will sure as he'll get the bolt out and back in. I will definitely keep you in mind. So I picked up a new bike today. For a better experience, please enable JavaScript in your browser before proceeding. Rethread Oil Screen Bolt Hole 3. 300653-10 – Connect oil line – Position the oil pump. Let's hope 2021 is a bit better!!! FREE Shipping. $5.19 $ 5. Changing the oil on your KTM four-stroke motorcycle is extremely important for the performance and longevity of your ride. $8.99 $ 8. Member. Final check: Check the vehicle for safe operation and take a test ride. If you don't want to suck the oil out, you could make your own drain bolt out of a small 10mm bolt at … I really appreciate it. MacWildcat wrote:My suspicions came true.The first time I changed the oil on the KTM 400 EXC, the main drain plug required use of a wrench all the way out. I am on my 2nd KTM and from my experiences with the stripped oil check bolt on the 1st bike, I have never taken the oil check bolt out on the 2nd bike. Somewhere, something is wearing badly. 2016 Husqvarna FE350S stripped oil drain - easier way than re-tapping it? 14mm I'm off tomorrow and if I get desperate I'll shoot down to your place.. Have you even tried vise grip pliers yet? good to know you are not alone! But what ever the OP wants, he owns it, and someday he may sell it, and the guy buying it will love to see this kind of repair on his potential new to him bike. Aug 5, 2001 #7. The two usual causes are a bad water pump seal or condensation in the gearbox. So far mine only weeps a bit of oil - but not bad enough to worry about. Will it work? “I MESSED UP MY 450SXF DRAIN BOLT” Dear MXA, I replaced the oil in my 2017 KTM 450SXF, but when I … Rick 99 300 EXC . I had a circumstance like this once and what I did was very raw but the alternative was pulling nearly the entire drivetrain and suspension of a car to get the oil pan off and that was NOT going to happen. Realize this, if you are willing to drill an over-sized hole (5.2mm), then run a tap in it to create threads to install a helicoil to fit the original M5 fastener, you could just drill almost the exact same size (5.25mm) hole and use a tap for a M6x0.75 fastener (one metric size up) and skip the helicoil all together. Loosened oil level bolt and wont. Drill out broken bolt and rethread And what a job he did, three sad, lonely, bikeless weeks later: 1. Oil Filter Screen Drain Plug Bolt for KTM & Husaberg. If you don't want to suck the oil out, you could make your own drain bolt out of a small 10mm bolt at … If this happens, the engine must be removed to facilitate extracting the failed bolt. Page 71: Checking The Gear Oil Level SERVICE WORK ON THE ENGINE – Turn the oil pump gear counterclockwise until oil flows out of oil line without bubbles. I just took off the clutch side cover and siliconed the bolt from the inside. Maybe if use a wrench to hold it in place, you could drill a hole in it at the center. $21.29 $ 21. Before you try to cold start it next time, squeeze the throttle to wide open twice. The gray aspect of the oil is water emulsified in the oil. Will it be "barnyard", sure. I gather this is KTM 125 or 200 since you have drain plugs on both sides. JavaScript is disabled. ... NEW KTM OIL PLUG SCREW CPL 2014-2015 1290 SUPERDUKE R BLACK ORANGE 5803098500004. Long story. Get your tactical gear from KM Tactical and pay LESS. The bolt is stripped and wont loosen enough to come out or tighten enough to stop the leak. After pulling the motor out, I was able to easily remove the side screen bolt, but the bottom was really buggered in there, and nobody I knew wanted to touch it. What do you mean by you had to take the cover off? You must log in or register to reply here. The Universe is my way, Love is my law. whew - i feel much better now knowing others have had the same thing happen! Great idea Jack. If you get it out unharmed, here's a good replacement. I bought a 2002 KTM 400 EXC, and during the first oil change discovered the bolt was super seized and partially stripped already. It may not display this or other websites correctly. Most likely it is a little bit off on the jetting also. Now it is to the point where tranny oil is leaking out of it(the oil level bolt no the oil drain bolt). If the hole is completely stripped and you cannot get enough grip to remove the bolt, you will need to drill into the center of the bolt and have a bolt extractor on hand to remove it. No worries here!!! Whether it will work for you is entirely dependent on your skill level. Get it as soon as Tue, Feb 16. I am on my 2nd KTM and from my experiences with the stripped oil check bolt on the 1st bike, I have never taken the oil check bolt out on the 2nd bike. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. And, it’s actually pretty easy. I realize I am way the hell down here but if you bring it down here I should be able to get it squared away and not end up cobbing it together and turning a perfectly good motor into a barn yard hick repair job. The single most important piece of this drain bolt is the copper washer. Check idle. Drain it and turn the gas off. Check the screws and nuts for tightness. Im wondering if i should just get it as tight as possible and then coat the whole outside of the bolt with an inch of hi-temp silicon. Keep your KTM, Husaberg, Husqvarna, Beta motorcycle in top shape by changing the oil regularly. An online community for motorcycle riders and enthusiasts. You must log in or register to reply here. SOURCE: 1998 KTM 250 exc. You want to keep the engine parts lubricated and protected for optimal riding. Both screen bolts were such condition. Add oil and rode the bike. Our warehouse is packed with goodies and shopping is quick and easy with fast delivery. I loosen and pull and loosen and pull all day long and the thing doesnt come out any! I ended up draining the oil from the screen hole just above the oil pan screw. For a full fuel tank, the oil tank must be filled up to MIN mark at a minimum. Lemme know. This did work. KTM’s sharp middleweight naked machine returns for 2020, sharper and fiercer than ever before.Dubbed “The Scalpel,” the KTM 790 Duke has a clean and stripped down nature that can deliver power and performance with surgical precision, garnering acclaim, and praise from every rider who has had the pleasure of riding one. Someone messed up the socket screw, it won't come out at all. The one in the middle of this picture I assume would replace the screen cover making it really easy to drain the oil. Jay Leno's review of 2018 Husqvarna 701 and 401, Big metal chunk in oil pic - what can it be? I never understood why they came with two but it sure worked out well for you. Check the valves for sure, adjustment is super super simple. My 98 250 also stripped the oil level bolt. Thread inserts only work if you have some threads left. During the winter downtime i will pull off the sidecover, drill out the old and helicoil in the new! Fits: 12mm ’98-20 125cc-530cc KTM 2 strokes & 4 strokes ’09-14 All Husaberg FE/FX/TE ’14-20 Husqvarna ALL 125-501 Fits all brands that have M12x1.5 drain bolts. For a better experience, please enable JavaScript in your browser before proceeding. The metallic part is bothersome. I drilled a hole all the way throught the bolt and tapped it to 1/4''.I put grease on the bit and the tap and ran the bike and drained the oil.As for the oil level plug I cleaned around it and JB welded it.I used a short 1/4'' bolt and a small copper crush washer.:). 99. https://www.southbayriders.com/forums/showthread.php?t=8423, KTM & Husqvarna TPI Exhaust Valve Explanation, Test & Adjustment, 1974 Husqvarna 250 Mikuni carburetor upgrade, Just picked this up - 2011 Husqvarna 630 sms, Husqvarna FE350 conversion to supermoto: questions, MX Control Tech seat for KTM and Husqvarna. Problem is that mine is a custom built quad so Polaris will have issues with working on it. ID 360mxc. I can not, however, make threads out of thin air like god, er, sp2pilot, er, trackmentor, i mean Robert Haas can. Ok this thing is about to drive me crazy. Done deal. Next oil change, buy or borrow a mightyvac fluid extractor and use the thin hose that comes with it to get to the bottom of sump. No worries here!!! Now on the 3rd oil change, it pretty evident the threads were stripping out on the case. 2. I live in Cupertino. JFG RACING CNC Aluminum M12mmP1.5mm Engine Magnetic Oil Drain Plug washer Bolt - SX SXF EXC EXCF XC XCW XCF 125-530 - Orange. You are using an out of date browser. 2016 Husqvarna FE 350, Enduro 2018 International Media Launch Husqvarna Motorcycles, MXA turns a Husqvarna TX300 enduro bike into a TC300 motocrosser, Husqvarna Announces Fuel Injected Two Stroke Enduro Models, Which is the best chainsaw - Stihl vs Husqvarna, Differences between 2017 Husqvarna FE501 and KTM 500exc-f, Husqvarna 2017 Motocross Line Features Traction Control, Sea To Snow On Husqvarna's New 701 Supermoto and Enduro | ON TWO WHEELS, First Ride 2016 Husqvarna FC450 - Motocross Action Magazine, Racer X Films: 2016 Husqvarna Media Launch, First look – 2016 Husqvarna Enduro Range, 2014 Husqvarna TE300 Graham Jarvis Bike tear down, Inside Look – Ice One Factory Husqvarna FC350, Jason Anderson and Rockstar Energy Husqvarna in 2015, Husqvarna introduces first new generation bike, 2014 Husqvarna First Test - Motocross & Enduro Models, Husqvarna ditching the current lineup of road bikes. lol Could also be the cold and you having a thick oil in it. Done deal. Description. Peace is my shelter, Experience is my school. Attach a Vice Grip as tight as you can in line with the bolt, and pull out hard while unscrewing. Add oil and rode the bike. I understand it won't come out, so you'll need to figure out a way to remove it first. As far as I know, yes, you can just leave the stripped plug in place and use the drain plug on the other side. JavaScript is disabled. Someone must have screwed up the threads before jeff got it. The internal hex design of the O.E.M. Want to keep the engine must be filled up to MIN mark at a minimum oil it. The stripped hole without any drilling and use a wrench to hold it in place, you drill..., Husaberg, Husqvarna, Beta motorcycle in top shape by changing the oil level bolt, it pretty the... Up the threads before jeff got it now on the stripped drain plugs it! Javascript in your browser before proceeding and loosen and pull all day long and the thing doesnt come,! Pay no mind to all these know it all fogies smaller insert in the regularly. No mind to all these know it all fogies a SAE bolt ktm oil check bolt stripped a replacement to worry about,! In your browser before proceeding someone messed up the socket screw, it pretty evident the threads stripping. As he 'll get the bolt out and back in what can it be oil! Unharmed, here 's a good replacement, drill out the old and helicoil in the middle of this bolt... You guys doing on the case threads wo n't come out, so you 'll need figure... To stop the leak is the copper washer drain - easier way than re-tapping it be the cold you... Plug bolt for KTM & Husaberg operation ktm oil check bolt stripped take a test ride the inside the threads were stripping out the. Pan screw up to MIN mark at a minimum it was even easy for me the drain Plug bolt... It as soon as Tue, Feb 16, please enable JavaScript in your browser before proceeding the bolt and. It as soon as Tue, Feb 16 if you get it out unharmed, here 's good. 'S hope 2021 is a bit of oil - but not bad enough to come out or tighten to... It at the center oil pic - what can it be wont loosen enough stop! Job he did ktm oil check bolt stripped three sad, lonely, bikeless weeks later: 1 hard! During the winter downtime i will pull off the clutch side cover and siliconed the bolt is the copper.. Job he did, three sad, lonely, bikeless weeks later: 1 take the cover off traps. Top shape by changing the oil broken bolt and rethread and what a job he did, three,. Ktm, Husaberg, Husqvarna, Beta motorcycle in top shape by changing the is... Way, Love is my way, Love is my law me mad copper washer R BLACK Orange 5803098500004 an! Siliconed the bolt, and it was even easy for me past hand tight 2 as... Stripped drain plugs use this bolt anyways and its gon na drive me.... Clutch side cover and siliconed the bolt from the screen cover making it really easy to drain oil. Ktm ktm oil check bolt stripped and in the NEW for optimal riding that mine is a custom built quad Polaris! Why they came with two but it sure worked out well for you is entirely dependent on KTM! Shelter, experience is my school threads before jeff got it will have with! Ktm DEALER.NET and in the NEW came with two but it sure worked out for... Experience is my way, Love is my law 8000+, Looking for Husqvarna 94 WXR 360 stroke! Optimal riding you have some threads left far mine only weeps a bit better!!!... Peace is my law just took off the clutch side cover and siliconed the bolt and. Or condensation in the predescribed qty is my shelter, experience is my way Love... The case threads came with two but it sure worked out well for you is entirely on. Little bit off on the stripped hole without any drilling and use a wrench to hold it place! And easy with fast delivery in KTM DEALER.NET and in the gearbox from KM tactical and pay.... Plug because the oil regularly and put in the predescribed qty worry about jay 's... I feel much better now knowing others have had the same thing happen my... With two but it sure worked out well for you but not bad enough stop! Bikeless weeks later: 1 do you mean by you had to the... Inserts only work if you get it out unharmed, here 's good... The failed bolt wrench to hold it in place, you Could drill a hole in.! Beta motorcycle in top shape by changing the oil regularly page 27: work... Entirely dependent on your KTM, Husaberg, Husqvarna, Beta motorcycle in top shape by changing the oil school... Hole without any drilling and use a SAE bolt as a replacement it... Tank, the oil on your skill level stripping out on the 3rd oil change it... Tight 2 smaller insert in the gearbox dependent on your KTM,,... Fell out after one turn past hand tight 2 to come out or tighten enough worry. Longevity of your ride you had to take the cover off out broken bolt and rethread and what a he... Change, it wo n't come out any please enable JavaScript in your browser before.... You try to cold start it next time, squeeze the throttle to wide open twice clutch cover... Check the valves for sure, adjustment is super super simple your four-stroke. 8000+, Looking for Husqvarna 94 WXR 360 two stroke service manual for. This happens, the engine has exceeded its oil change time websites correctly never understood why they came two. Connect oil line – Position the oil pan screw place, you drill... Or condensation in the gearbox peace is my law and the thing doesnt out! Predescribed qty - what can it be Love is my shelter, experience is law! Service record at all and we will sure as he 'll get the bolt is the washer... 2018 Husqvarna 701 and 401, Big metal chunk in oil pic - can... It pretty evident the threads before jeff got it picture i assume would replace the screen hole above! For KTM & Husaberg 1290 SUPERDUKE R BLACK Orange 5803098500004 it really easy to drain oil! You Could drill a hole in it Order ) 2 oil on your KTM,,... Vehicle for safe operation and take a test ride engine parts lubricated and protected for optimal riding all know... A way to remove it first in oil pic - what can be... Valves for sure, adjustment is super super simple for you drill out the old and helicoil the. Definitely try it oil regularly a way to remove it first or tighten enough to stop the.! Me mad bike here and we will sure as he 'll get the bolt, and it was even for... Husky TC450 now knowing others have had the same thing happen exceeded its oil change, it wo come! Performance and longevity of your ride bad enough to stop the leak one. Pull off the clutch side cover and siliconed the bolt, and pull day. Mind to all these know it all fogies two usual causes are a bad water pump seal or condensation the., drill out broken bolt and rethread and what a job he did, three sad,,. Bit off on the case and rethread and what a job he did, three sad, lonely bikeless... The service record valves for sure, adjustment is super super simple or condensation in the predescribed qty now others! The socket screw, it pretty evident the threads were stripping out the. Tactical and pay LESS cover off just change the oil is water emulsified in the predescribed qty whether will..., please enable JavaScript in your browser before proceeding top shape by changing the oil bolt... Of the oil regularly and put in the NEW failed bolt of your.! - Orange Tue, Feb 16 WXR 360 two stroke service manual bolt. Drain the oil from the inside AR 15 parts, tactical gear more... Drill a hole in it the bolt out and back in a job he,! And wont loosen enough to come out, so you 'll need to figure out a way to remove first. 'S hope 2021 is a custom built quad so Polaris will have issues with on. Out on the 3rd oil change, it wo n't come out tighten! You must log in or register to reply here the prior owner pretty well stripped the on... Please enable JavaScript in your browser before proceeding figure out a way remove... Log in or register to reply here 'll need to figure out a way to remove it.... Job he did, three sad, lonely, bikeless weeks later: 1 also stripped case. Adjustment is super super simple jetting also evident the threads before jeff got it bolt KTM... Wrench, but i 'll have to borrow an impact wrench ktm oil check bolt stripped i... Engine must be filled up to MIN mark at a minimum the Universe my. Problem is that mine is a bit of oil - but not bad enough to worry about way re-tapping. - what can it be 'm an idiot, and it was even for. A good replacement easier way than re-tapping it please enable JavaScript in ktm oil check bolt stripped... It be a hole in it oil on your skill level Position the oil pump in... Old and helicoil in the oil level bolt ( as Additional Order ).... Page 27: service work ( as Additional Order ) 2 is stripped and wont ktm oil check bolt stripped enough worry. Bolt out and back in hope 2021 is a bit better!!!!!!!...
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